159
Federal Aviation Administration, DOT
§ 121.374
The petition must be filed with the re-
sponsible Flight Standards office
charged with the overall inspection of
the certificate holder’s operations
within 30 days after the certificate
holder receives the notice. Except in
the case of an emergency requiring im-
mediate action in the interest of safe-
ty, the filing of the petition stays the
notice pending a decision by the Ad-
ministrator.
[Doc. No. 6258, 29 FR 19210, Dec. 31, 1964, as
amended by Amdt. 121–207, 54 FR 39293, Sept.
25, 1989; Amdt. 121–253, 61 FR 2611, Jan. 26,
1996; Docket FAA–2018–0119, Amdt. 121–380, 83
FR 9173, Mar. 5, 2018]
§ 121.374 Continuous airworthiness
maintenance program (CAMP) for
two-engine ETOPS.
In order to conduct an ETOPS flight
using a two-engine airplane, each cer-
tificate holder must develop and com-
ply with the ETOPS continuous air-
worthiness maintenance program, as
authorized in the certificate holder’s
operations specifications, for each air-
plane-engine combination used in
ETOPS. The certificate holder must
develop this ETOPS CAMP by
supplementing the manufacturer’s
maintenance program or the CAMP
currently approved for the certificate
holder. This ETOPS CAMP must in-
clude the following elements:
(a)
ETOPS maintenance document.
The
certificate holder must have an ETOPS
maintenance document for use by each
person involved in ETOPS.
(1) The document must—
(i) List each ETOPS significant sys-
tem,
(ii) Refer to or include all of the
ETOPS maintenance elements in this
section,
(iii) Refer to or include all supportive
programs and procedures,
(iv) Refer to or include all duties and
responsibilities, and
(v) Clearly state where referenced
material is located in the certificate
holder’s document system.
(b)
ETOPS pre-departure service check.
Except as provided in Appendix P of
this part, the certificate holder must
develop a pre-departure check tailored
to their specific operation.
(1) The certificate holder must com-
plete a pre-departure service check im-
mediately before each ETOPS flight.
(2) At a minimum, this check must—
(i) Verify the condition of all ETOPS
Significant Systems;
(ii) Verify the overall status of the
airplane by reviewing applicable main-
tenance records; and
(iii) Include an interior and exterior
inspection to include a determination
of engine and APU oil levels and con-
sumption rates.
(3) An appropriately trained mainte-
nance person, who is ETOPS qualified,
must accomplish and certify by signa-
ture ETOPS specific tasks. Before an
ETOPS flight may commence, an
ETOPS pre-departure service check
(PDSC) Signatory Person, who has
been authorized by the certificate hold-
er, must certify by signature, that the
ETOPS PDSC has been completed.
(4) For the purposes of this paragraph
(b) only, the following definitions
apply:
(i) ETOPS qualified person: A person
is ETOPS qualified when that person
satisfactorily completes the operator’s
ETOPS training program and is au-
thorized by the certificate holder.
(ii) ETOPS PDSC Signatory Person:
A person is an ETOPS PDSC Signatory
Person when that person is ETOPS
qualified and that person:
(A) When certifying the completion
of the ETOPS PDSC in the United
States:
(
1
) Works for an operator authorized
to engage in part 121 operation or
works for a part 145 repair station; and
(
2
) Holds a U.S. Mechanic’s Certifi-
cate with airframe and powerplant rat-
ings.
(B) When certifying the completion
of the ETOPS PDSC outside of the U.S.
holds a certificate in accordance with
§ 43.17(c)(1) of this chapter; or
(C) When certifying the completion
of the ETOPS PDSC outside the U.S.
holds the certificates needed or has the
requisite experience or training to re-
turn aircraft to service on behalf of an
ETOPS maintenance entity.
(iii) ETOPS maintenance entity: An
entity authorized to perform ETOPS
maintenance and complete ETOPS
PDSC and that entity is:
160
14 CFR Ch. I (1–1–24 Edition)
§ 121.374
(A) Certificated to engage in part 121
operations;
(B) Repair station certificated under
part 145 of this chapter; or
(C) Entity authorized pursuant to
§ 43.17(c)(2) of this chapter.
(c)
Limitations on dual maintenance.
(1) Except as specified in paragraph
(c)(2), the certificate holder may not
perform scheduled or unscheduled dual
maintenance during the same mainte-
nance visit on the same or a substan-
tially similar ETOPS Significant Sys-
tem listed in the ETOPS maintenance
document, if the improper mainte-
nance could result in the failure of an
ETOPS Significant System.
(2) In the event dual maintenance as
defined in paragraph (c)(1) of this sec-
tion cannot be avoided, the certificate
holder may perform maintenance pro-
vided:
(i) The maintenance action on each
affected ETOPS Significant System is
performed by a different technician, or
(ii) The maintenance action on each
affected ETOPS Significant System is
performed by the same technician
under the direct supervision of a sec-
ond qualified individual; and
(iii) For either paragraph (c)(2)(i) or
(ii) of this section, a qualified indi-
vidual conducts a ground verification
test and any in-flight verification test
required under the program developed
pursuant to paragraph (d) of this sec-
tion.
(d)
Verification program.
The certifi-
cate holder must develop and maintain
a program for the resolution of discrep-
ancies that will ensure the effective-
ness of maintenance actions taken on
ETOPS Significant Systems. The
verification program must identify po-
tential problems and verify satisfac-
tory corrective action. The verification
program must include ground
verification and in-flight verification
policy and procedures. The certificate
holder must establish procedures to in-
dicate clearly who is going to initiate
the verification action and what action
is necessary. The verification action
may be performed on an ETOPS rev-
enue flight provided the verification
action is documented as satisfactorily
completed upon reaching the ETOPS
Entry Point.
(e)
Task identification.
The certificate
holder must identify all ETOPS-spe-
cific tasks. An appropriately trained
mechanic who is ETOPS qualified must
accomplish and certify by signature
that the ETOPS-specific task has been
completed.
(f)
Centralized maintenance control pro-
cedures.
The certificate holder must de-
velop and maintain procedures for cen-
tralized maintenance control for
ETOPS.
(g)
Parts control program.
The certifi-
cate holder must develop an ETOPS
parts control program to ensure the
proper identification of parts used to
maintain the configuration of airplanes
used in ETOPS.
(h)
Reliability program.
The certificate
holder must have an ETOPS reliability
program. This program must be the
certificate holder’s existing reliability
program or its Continuing Analysis
and Surveillance System (CASS) sup-
plemented for ETOPS. This program
must be event-oriented and include
procedures to report the events listed
below, as follows:
(1) The certificate holder must report
the following events within 96 hours of
the occurrence to its responsible Flight
Standards office:
(i) IFSDs, except planned IFSDs per-
formed for flight training.
(ii) Diversions and turnbacks for fail-
ures, malfunctions, or defects associ-
ated with any airplane or engine sys-
tem.
(iii) Uncommanded power or thrust
changes or surges.
(iv) Inability to control the engine or
obtain desired power or thrust.
(v) Inadvertent fuel loss or unavail-
ability, or uncorrectable fuel imbal-
ance in flight.
(vi) Failures, malfunctions or defects
associated with ETOPS Significant
Systems.
(vii) Any event that would jeopardize
the safe flight and landing of the air-
plane on an ETOPS flight.
(2) The certificate holder must inves-
tigate the cause of each event listed in
paragraph (h)(1) of this section and
submit findings and a description of
corrective action to its responsible
Flight Standards office. The report
must include the information specified
in § 121.703(e). The corrective action
161
Federal Aviation Administration, DOT
§ 121.375
must be acceptable to its responsible
Flight Standards office.
(i)
Propulsion system monitoring.
(1) If
the IFSD rate (computed on a 12-month
rolling average) for an engine installed
as part of an airplane-engine combina-
tion exceeds the following values, the
certificate holder must do a com-
prehensive review of its operations to
identify any common cause effects and
systemic errors. The IFSD rate must
be computed using all engines of that
type in the certificate holder’s entire
fleet of airplanes approved for ETOPS.
(i) A rate of 0.05 per 1,000 engine
hours for ETOPS up to and including
120 minutes.
(ii) A rate of 0.03 per 1,000 engine
hours for ETOPS beyond 120-minutes
up to and including 207 minutes in the
North Pacific Area of Operation and up
to and including 180 minutes elsewhere.
(iii) A rate of 0.02 per 1,000 engine
hours for ETOPS beyond 207 minutes in
the North Pacific Area of Operation
and beyond 180 minutes elsewhere.
(2) Within 30 days of exceeding the
rates above, the certificate holder must
submit a report of investigation and
any necessary corrective action taken
to its responsible Flight Standards of-
fice.
(j)
Engine condition monitoring.
(1) The
certificate holder must have an engine
condition monitoring program to de-
tect deterioration at an early stage and
to allow for corrective action before
safe operation is affected.
(2) This program must describe the
parameters to be monitored, the meth-
od of data collection, the method of
analyzing data, and the process for
taking corrective action.
(3) The program must ensure that en-
gine-limit margins are maintained so
that a prolonged engine-inoperative di-
version may be conducted at approved
power levels and in all expected envi-
ronmental conditions without exceed-
ing approved engine limits. This in-
cludes approved limits for items such
as rotor speeds and exhaust gas tem-
peratures.
(k)
Oil-consumption monitoring.
The
certificate holder must have an engine
oil consumption monitoring program
to ensure that there is enough oil to
complete each ETOPS flight. APU oil
consumption must be included if an
APU is required for ETOPS. The opera-
tor’s oil consumption limit may not ex-
ceed the manufacturer’s recommenda-
tion. Monitoring must be continuous
and include oil added at each ETOPS
departure point. The program must
compare the amount of oil added at
each ETOPS departure point with the
running average consumption to iden-
tify sudden increases.
(l)
APU in-flight start program.
If the
airplane type certificate requires an
APU but does not require the APU to
run during the ETOPS portion of the
flight, the certificate holder must de-
velop and maintain a program accept-
able to the FAA for cold soak in-flight
start-and-run reliability.
(m)
Maintenance training.
For each
airplane-engine combination, the cer-
tificate holder must develop a mainte-
nance training program that provides
training adequate to support ETOPS.
It must include ETOPS specific train-
ing for all persons involved in ETOPS
maintenance that focuses on the spe-
cial nature of ETOPS. This training
must be in addition to the operator’s
maintenance training program used to
qualify individuals to perform work on
specific airplanes and engines.
(n)
Configuration, maintenance, and
procedures (CMP) document.
If an air-
plane-engine combination has a CMP
document, the certificate holder must
use a system that ensures compliance
with the applicable FAA-approved doc-
ument.
(o)
Procedural changes.
Each substan-
tial change to the maintenance or
training procedures that were used to
qualify the certificate holder for
ETOPS, must be submitted to the
CHDO for review. The certificate hold-
er cannot implement a change until its
responsible Flight Standards office no-
tifies the certificate holder that the re-
view is complete.
[Doc. No. FAA–2002–6717, 72 FR 1880, Jan. 16,
2007, as amended by Amdt. 121–329, 72 FR
7348, Feb. 15, 2007; Amdt. 121–329, 72 FR 26541,
May 10, 2007; Amdt. 121–339, 73 FR 33881, June
16, 2008; Docket FAA–2018–0119, Amdt. 121–
380, 83 FR 9173, Mar. 5, 2018]
§ 121.375 Maintenance and preventive
maintenance training program.
Each certificate holder or person per-
forming maintenance or preventive