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319 

Federal Aviation Administration, DOT 

§ 25.975 

concentrated on unsupported tank sur-
faces. In addition— 

(1) There must be pads, if necessary, 

to prevent chafing between the tank 
and its supports; 

(2) Padding must be nonabsorbent or 

treated to prevent the absorption of 
fluids; 

(3) If a flexible tank liner is used, it 

must be supported so that it is not re-
quired to withstand fluid loads; and 

(4) Each interior surface of the tank 

compartment must be smooth and free 
of projections that could cause wear of 
the liner unless— 

(i) Provisions are made for protection 

of the liner at these points; or 

(ii) The construction of the liner 

itself provides that protection. 

(b) Spaces adjacent to tank surfaces 

must be ventilated to avoid fume accu-
mulation due to minor leakage. If the 
tank is in a sealed compartment, ven-
tilation may be limited to drain holes 
large enough to prevent excessive pres-
sure resulting from altitude changes. 

(c) The location of each tank must 

meet the requirements of § 25.1185(a). 

(d) No engine nacelle skin imme-

diately behind a major air outlet from 
the engine compartment may act as 
the wall of an integral tank. 

(e) Each fuel tank must be isolated 

from personnel compartments by a 
fumeproof and fuelproof enclosure. 

§ 25.969

Fuel tank expansion space. 

Each fuel tank must have an expan-

sion space of not less than 2 percent of 
the tank capacity. It must be impos-
sible to fill the expansion space inad-
vertently with the airplane in the nor-
mal ground attitude. For pressure fuel-
ing systems, compliance with this sec-
tion may be shown with the means pro-
vided to comply with § 25.979(b). 

[Amdt. 25–11, 32 FR 6913, May 5, 1967] 

§ 25.971

Fuel tank sump. 

(a) Each fuel tank must have a sump 

with an effective capacity, in the nor-
mal ground attitude, of not less than 
the greater of 0.10 percent of the tank 
capacity or one-sixteenth of a gallon 
unless operating limitations are estab-
lished to ensure that the accumulation 
of water in service will not exceed the 
sump capacity. 

(b) Each fuel tank must allow drain-

age of any hazardous quantity of water 
from any part of the tank to its sump 
with the airplane in the ground atti-
tude. 

(c) Each fuel tank sump must have 

an accessible drain that— 

(1) Allows complete drainage of the 

sump on the ground; 

(2) Discharges clear of each part of 

the airplane; and 

(3) Has manual or automatic means 

for positive locking in the closed posi-
tion. 

§ 25.973

Fuel tank filler connection. 

Each fuel tank filler connection must 

prevent the entrance of fuel into any 
part of the airplane other than the 
tank itself. In addition— 

(a) [Reserved] 
(b) Each recessed filler connection 

that can retain any appreciable quan-
tity of fuel must have a drain that dis-
charges clear of each part of the air-
plane; 

(c) Each filler cap must provide a 

fuel-tight seal; and 

(d) Each fuel filling point must have 

a provision for electrically bonding the 
airplane to ground fueling equipment. 

[Doc. No. 5066, 29 FR 18291, Dec. 24, 1964, as 
amended by Amdt. 25–40, 42 FR 15043, Mar. 17, 
1977; Amdt. 25–72, 55 FR 29785, July 20, 1990; 
Amdt. 25–115, 69 FR 40527, July 2, 2004] 

§ 25.975

Fuel tank vents and carbu-

retor vapor vents. 

(a) 

Fuel tank vents. Each fuel tank 

must be vented from the top part of the 
expansion space so that venting is ef-
fective under any normal flight condi-
tion. In addition— 

(1) Each vent must be arranged to 

avoid stoppage by dirt or ice forma-
tion; 

(2) The vent arrangement must pre-

vent siphoning of fuel during normal 
operation; 

(3) The venting capacity and vent 

pressure levels must maintain accept-
able differences of pressure between 
the interior and exterior of the tank, 
during— 

(i) Normal flight operation; 
(ii) Maximum rate of ascent and de-

scent; and 

(iii) Refueling and defueling (where 

applicable); 

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