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516 

14 CFR Ch. I (1–1–24 Edition) 

§ 27.673 

§ 27.673

Primary flight control. 

Primary flight controls are those 

used by the pilot for immediate control 
of pitch, roll, yaw, and vertical motion 
of the rotorcraft. 

[Amdt. 27–21, 49 FR 44434, Nov. 6, 1984] 

§ 27.674

Interconnected controls. 

Each primary flight control system 

must provide for safe flight and landing 
and operate independently after a mal-
function, failure, or jam of any auxil-
iary interconnected control. 

[Amdt. 27–26, 55 FR 8001, Mar. 6, 1990] 

§ 27.675

Stops. 

(a) Each control system must have 

stops that positively limit the range of 
motion of the pilot’s controls. 

(b) Each stop must be located in the 

system so that the range of travel of 
its control is not appreciably affected 
by— 

(1) Wear; 
(2) Slackness; or 
(3) Takeup adjustments. 
(c) Each stop must be able to with-

stand the loads corresponding to the 
design conditions for the system. 

(d) For each main rotor blade— 
(1) Stops that are appropriate to the 

blade design must be provided to limit 
travel of the blade about its hinge 
points; and 

(2) There must be means to keep the 

blade from hitting the droop stops dur-
ing any operation other than starting 
and stopping the rotor. 

(Secs. 313(a), 601, 603, 604, Federal Aviation 
Act of 1958 (49 U.S.C. 1354(a), 1421, 1423, 1424), 
sec. 6(c), Dept. of Transportation Act (49 
U.S.C. 1655(c))) 

[Doc. No. 5074, 29 FR 15695, Nov. 24, 1964, as 
amended by Amdt. 27–16, 43 FR 50599, Oct. 30, 
1978] 

§ 27.679

Control system locks. 

If there is a device to lock the con-

trol system with the rotorcraft on the 
ground or water, there must be means 
to— 

(a) Give unmistakable warning to the 

pilot when the lock is engaged; and 

(b) Prevent the lock from engaging in 

flight. 

§ 27.681

Limit load static tests. 

(a) Compliance with the limit load 

requirements of this part must be 
shown by tests in which— 

(1) The direction of the test loads 

produces the most severe loading in the 
control system; and 

(2) Each fitting, pulley, and bracket 

used in attaching the system to the 
main structure is included. 

(b) Compliance must be shown (by 

analyses or individual load tests) with 
the special factor requirements for 
control system joints subject to angu-
lar motion. 

§ 27.683

Operation tests. 

It must be shown by operation tests 

that, when the controls are operated 
from the pilot compartment with the 
control system loaded to correspond 
with loads specified for the system, the 
system is free from— 

(a) Jamming; 
(b) Excessive friction; and 
(c) Excessive deflection. 

§ 27.685

Control system details. 

(a) Each detail of each control sys-

tem must be designed to prevent jam-
ming, chafing, and interference from 
cargo, passengers, loose objects or the 
freezing of moisture. 

(b) There must be means in the cock-

pit to prevent the entry of foreign ob-
jects into places where they would jam 
the system. 

(c) There must be means to prevent 

the slapping of cables or tubes against 
other parts. 

(d) Cable systems must be designed 

as follows: 

(1) Cables, cable fittings, turn-

buckles, splices, and pulleys must be of 
an acceptable kind. 

(2) The design of the cable systems 

must prevent any hazardous change in 
cable tension throughout the range of 
travel under any operating conditions 
and temperature variations. 

(3) No cable smaller than three thir-

ty-seconds of an inch diameter may be 
used in any primary control system. 

(4) Pulley kinds and sizes must cor-

respond to the cables with which they 
are used. The pulley cable combina-
tions and strength values which must 
be used are specified in Military Hand-
book MIL-HDBK-5C, Vol. 1 & Vol. 2, 

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517 

Federal Aviation Administration, DOT 

§ 27.725 

Metallic Materials and Elements for 
Flight Vehicle Structures, (Sept. 15, 
1976, as amended through December 15, 
1978). This incorporation by reference 
was approved by the Director of the 
Federal Register in accordance with 5 
U.S.C. section 552(a) and 1 CFR part 51. 
Copies may be obtained from the Naval 
Publications and Forms Center, 5801 
Tabor Avenue, Philadelphia, Pennsyl-
vania, 19120. Copies may be inspected 
at the National Archives and Records 
Administration (NARA). For informa-
tion on the availability of this mate-
rial at NARA, call 202–741–6030, or go 
to: 

http://www.archives.gov/federal-reg-

ister/cfr/ibr-locations.html 

(5) Pulleys must have close fitting 

guards to prevent the cables from being 
displaced or fouled. 

(6) Pulleys must lie close enough to 

the plane passing through the cable to 
prevent the cable from rubbing against 
the pulley flange. 

(7) No fairlead may cause a change in 

cable direction of more than 3

°

(8) No clevis pin subject to load or 

motion and retained only by cotter 
pins may be used in the control sys-
tem. 

(9) Turnbuckles attached to parts 

having angular motion must be in-
stalled to prevent binding throughout 
the range of travel. 

(10) There must be means for visual 

inspection at each fairlead, pulley, ter-
minal, and turnbuckle. 

(e) Control system joints subject to 

angular motion must incorporate the 
following special factors with respect 
to the ultimate bearing strength of the 
softest material used as a bearing: 

(1) 3.33 for push-pull systems other 

than ball and roller bearing systems. 

(2) 2.0 for cable systems. 
(f) For control system joints, the 

manufacturer’s static, non-Brinell rat-
ing of ball and roller bearings must not 
be exceeded. 

[Doc. No. 5074, 29 FR 15695, Nov. 24, 1964, as 
amended by Amdt. 27–11, 41 FR 55469, Dec. 20, 
1976; Amdt. 27–26, 55 FR 8001, Mar. 6, 1990; 69 
FR 18803, Apr. 9, 2004; Doc. No. FAA–2018– 
0119, Amdt. 27–49, 83 FR 9170, Mar. 5, 2018] 

§ 27.687

Spring devices. 

(a) Each control system spring device 

whose failure could cause flutter or 

other unsafe characteristics must be 
reliable. 

(b) Compliance with paragraph (a) of 

this section must be shown by tests 
simulating service conditions. 

§ 27.691

Autorotation control mecha-

nism. 

Each main rotor blade pitch control 

mechanism must allow rapid entry into 
autorotation after power failure. 

§ 27.695

Power boost and power-oper-

ated control system. 

(a) If a power boost or power-oper-

ated control system is used, an alter-
nate system must be immediately 
available that allows continued safe 
flight and landing in the event of— 

(1) Any single failure in the power 

portion of the system; or 

(2) The failure of all engines. 
(b) Each alternate system may be a 

duplicate power portion or a manually 
operated mechanical system. The 
power portion includes the power 
source (such as hydraulic pumps), and 
such items as valves, lines, and actu-
ators. 

(c) The failure of mechanical parts 

(such as piston rods and links), and the 
jamming of power cylinders, must be 
considered unless they are extremely 
improbable. 

L

ANDING

G

EAR

 

§ 27.723

Shock absorption tests. 

The landing inertia load factor and 

the reserve energy absorption capacity 
of the landing gear must be substan-
tiated by the tests prescribed in 
§§ 27.725 and 27.727, respectively. These 
tests must be conducted on the com-
plete rotorcraft or on units consisting 
of wheel, tire, and shock absorber in 
their proper relation. 

§ 27.725

Limit drop test. 

The limit drop test must be con-

ducted as follows: 

(a) The drop height must be— 
(1) 13 inches from the lowest point of 

the landing gear to the ground; or 

(2) Any lesser height, not less than 

eight inches, resulting in a drop con-
tact velocity equal to the greatest 
probable sinking speed likely to occur 

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