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760 

14 CFR Ch. I (1–1–24 Edition) 

§ 35.16 

(iv) A significant uncontrollable 

torque or speed fluctuation. 

[Amdt. 35–8, 73 FR 63346, Oct. 24, 2008, as 
amended by Amdt. 35–9, 78 FR 4041, Jan. 18, 
2013; Amdt. 35–9A, 78 FR 45052, July 26, 2013] 

§ 35.16

Propeller critical parts. 

The integrity of each propeller crit-

ical part identified by the safety anal-
ysis required by § 35.15 must be estab-
lished by: 

(a) A defined engineering process for 

ensuring the integrity of the propeller 
critical part throughout its service life, 

(b) A defined manufacturing process 

that identifies the requirements to 
consistently produce the propeller crit-
ical part as required by the engineering 
process, and 

(c) A defined service management 

process that identifies the continued 
airworthiness requirements of the pro-
peller critical part as required by the 
engineering process. 

[Amdt. 35–9, 78 FR 4042, Jan. 18, 2013] 

§ 35.17

Materials and manufacturing 

methods. 

(a) The suitability and durability of 

materials used in the propeller must: 

(1) Be established on the basis of ex-

perience, tests, or both. 

(2) Account for environmental condi-

tions expected in service. 

(b) All materials and manufacturing 

methods must conform to specifica-
tions acceptable to the Administrator. 

(c) The design values of properties of 

materials must be suitably related to 
the most adverse properties stated in 
the material specification for applica-
ble conditions expected in service. 

[Amdt. 35–8, 73 FR 63347, Oct. 24, 2008] 

§ 35.19

Durability. 

Each part of the propeller must be 

designed and constructed to minimize 
the development of any unsafe condi-
tion of the propeller between overhaul 
periods. 

§ 35.21

Variable and reversible pitch 

propellers. 

(a) No single failure or malfunction 

in the propeller system will result in 
unintended travel of the propeller 
blades to a position below the in-flight 
low-pitch position. The extent of any 

intended travel below the in-flight low- 
pitch position must be documented by 
the applicant in the appropriate manu-
als. Failure of structural elements need 
not be considered if the occurrence of 
such a failure is shown to be extremely 
remote under § 35.15. 

(b) For propellers incorporating a 

method to select blade pitch below the 
in-flight low pitch position, provisions 
must be made to sense and indicate to 
the flight crew that the propeller 
blades are below that position by an 
amount defined in the installation 
manual. The method for sensing and 
indicating the propeller blade pitch po-
sition must be such that its failure 
does not affect the control of the pro-
peller. 

[Amdt. 35–8, 73 FR 63347, Oct. 24, 2008] 

§ 35.22

Feathering propellers. 

(a) Feathering propellers are in-

tended to feather from all flight condi-
tions, taking into account expected 
wear and leakage. Any feathering and 
unfeathering limitations must be docu-
mented in the appropriate manuals. 

(b) Propeller pitch control systems 

that use engine oil to feather must in-
corporate a method to allow the pro-
peller to feather if the engine oil sys-
tem fails. 

(c) Feathering propellers must be de-

signed to be capable of unfeathering 
after the propeller system has sta-
bilized to the minimum declared out-
side air temperature. 

[Amdt. 35–8, 73 FR 63347, Oct. 24, 2008] 

§ 35.23

Propeller control system. 

The requirements of this section 

apply to any system or component that 
controls, limits or monitors propeller 
functions. 

(a) The propeller control system 

must be designed, constructed and vali-
dated to show that: 

(1) The propeller control system, op-

erating in normal and alternative oper-
ating modes and in transition between 
operating modes, performs the func-
tions defined by the applicant through-
out the declared operating conditions 
and flight envelope. 

(2) The propeller control system 

functionality is not adversely affected 

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761 

Federal Aviation Administration, DOT 

§ 35.34 

by the declared environmental condi-
tions, including temperature, electro-
magnetic interference (EMI), high in-
tensity radiated fields (HIRF) and 
lightning. The environmental limits to 
which the system has been satisfac-
torily validated must be documented in 
the appropriate propeller manuals. 

(3) A method is provided to indicate 

that an operating mode change has oc-
curred if flight crew action is required. 
In such an event, operating instruc-
tions must be provided in the appro-
priate manuals. 

(b) The propeller control system 

must be designed and constructed so 
that, in addition to compliance with 
§ 35.15: 

(1) No single failure or malfunction of 

electrical or electronic components in 
the control system results in a haz-
ardous propeller effect. 

(2) Failures or malfunctions directly 

affecting the propeller control system 
in a typical airplane, such as struc-
tural failures of attachments to the 
control, fire, or overheat, do not lead 
to a hazardous propeller effect. 

(3) The loss of normal propeller pitch 

control does not cause a hazardous pro-
peller effect under the intended oper-
ating conditions. 

(4) The failure or corruption of data 

or signals shared across propellers does 
not cause a hazardous propeller effect. 

(c) Electronic propeller control sys-

tem imbedded software must be de-
signed and implemented by a method 
approved by the Administrator that is 
consistent with the criticality of the 
performed functions and that mini-
mizes the existence of software errors. 

(d) The propeller control system 

must be designed and constructed so 
that the failure or corruption of air-
plane-supplied data does not result in 
hazardous propeller effects. 

(e) The propeller control system 

must be designed and constructed so 
that the loss, interruption or abnormal 
characteristic of airplane-supplied 
electrical power does not result in haz-
ardous propeller effects. The power 
quality requirements must be described 
in the appropriate manuals. 

[Amdt. 35–8, 73 FR 63347, Oct. 24, 2008] 

§ 35.24

Strength. 

The maximum stresses developed in 

the propeller may not exceed values ac-
ceptable to the Administrator consid-
ering the particular form of construc-
tion and the most severe operating 
conditions. 

[Amdt. 35–8, 73 FR 63348, Oct. 24, 2008] 

Subpart C—Tests and Inspections 

§ 35.31

[Reserved] 

§ 35.33

General. 

(a) Each applicant must furnish test 

article(s) and suitable testing facili-
ties, including equipment and com-
petent personnel, and conduct the re-
quired tests in accordance with part 21 
of this chapter. 

(b) All automatic controls and safety 

systems must be in operation unless it 
is accepted by the Administrator as 
impossible or not required because of 
the nature of the test. If needed for 
substantiation, the applicant may test 
a different propeller configuration if 
this does not constitute a less severe 
test. 

(c) Any systems or components that 

cannot be adequately substantiated by 
the applicant to the requirements of 
this part are required to undergo addi-
tional tests or analysis to demonstrate 
that the systems or components are 
able to perform their intended func-
tions in all declared environmental and 
operating conditions. 

[Amdt. 35–8, 73 FR 63348, Oct. 24, 2008] 

§ 35.34

Inspections, adjustments and 

repairs. 

(a) Before and after conducting the 

tests prescribed in this part, the test 
article must be subjected to an inspec-
tion, and a record must be made of all 
the relevant parameters, calibrations 
and settings. 

(b) During all tests, only servicing 

and minor repairs are permitted. If 
major repairs or part replacement is 
required, the Administrator must ap-
prove the repair or part replacement 

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