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739 

Federal Aviation Administration, DOT 

§ 91.409 

§ 91.403

General. 

(a) The owner or operator of an air-

craft is primarily responsible for main-
taining that aircraft in an airworthy 
condition, including compliance with 
part 39 of this chapter. 

(b) No person may perform mainte-

nance, preventive maintenance, or al-
terations on an aircraft other than as 
prescribed in this subpart and other ap-
plicable regulations, including part 43 
of this chapter. 

(c) No person may operate an aircraft 

for which a manufacturer’s mainte-
nance manual or instructions for con-
tinued airworthiness has been issued 
that contains an airworthiness limita-
tions section unless the mandatory re-
placement times, inspection intervals, 
and related procedures specified in that 
section or alternative inspection inter-
vals and related procedures set forth in 
an operations specification approved 
by the Administrator under part 121 or 
135 of this chapter or in accordance 
with an inspection program approved 
under § 91.409(e) have been complied 
with. 

(d) A person must not alter an air-

craft based on a supplemental type cer-
tificate unless the owner or operator of 
the aircraft is the holder of the supple-
mental type certificate, or has written 
permission from the holder. 

[Doc. No. 18334, 54 FR 34311, Aug. 18, 1989, as 
amended by Amdt. 91–267, 66 FR 21066, Apr. 
27, 2001; Amdt. 91–293, 71 FR 56005, Sept. 26, 
2006] 

§ 91.405

Maintenance required. 

Each owner or operator of an air-

craft— 

(a) Shall have that aircraft inspected 

as prescribed in subpart E of this part 
and shall between required inspections, 
except as provided in paragraph (c) of 
this section, have discrepancies re-
paired as prescribed in part 43 of this 
chapter; 

(b) Shall ensure that maintenance 

personnel make appropriate entries in 
the aircraft maintenance records indi-
cating the aircraft has been approved 
for return to service; 

(c) Shall have any inoperative instru-

ment or item of equipment, permitted 
to be inoperative by § 91.213(d)(2) of this 
part, repaired, replaced, removed, or 

inspected at the next required inspec-
tion; and 

(d) When listed discrepancies include 

inoperative instruments or equipment, 
shall ensure that a placard has been in-
stalled as required by § 43.11 of this 
chapter. 

§ 91.407

Operation after maintenance, 

preventive maintenance, rebuild-
ing, or alteration. 

(a) No person may operate any air-

craft that has undergone maintenance, 
preventive maintenance, rebuilding, or 
alteration unless— 

(1) It has been approved for return to 

service by a person authorized under 
§ 43.7 of this chapter; and 

(2) The maintenance record entry re-

quired by § 43.9 or § 43.11, as applicable, 
of this chapter has been made. 

(b) No person may carry any person 

(other than crewmembers) in an air-
craft that has been maintained, re-
built, or altered in a manner that may 
have appreciably changed its flight 
characteristics or substantially af-
fected its operation in flight until an 
appropriately rated pilot with at least 
a private pilot certificate flies the air-
craft, makes an operational check of 
the maintenance performed or alter-
ation made, and logs the flight in the 
aircraft records. 

(c) The aircraft does not have to be 

flown as required by paragraph (b) of 
this section if, prior to flight, ground 
tests, inspection, or both show conclu-
sively that the maintenance, preven-
tive maintenance, rebuilding, or alter-
ation has not appreciably changed the 
flight characteristics or substantially 
affected the flight operation of the air-
craft. 

(Approved by the Office of Management and 
Budget under control number 2120–0005) 

§ 91.409

Inspections. 

(a) Except as provided in paragraph 

(c) of this section, no person may oper-
ate an aircraft unless, within the pre-
ceding 12 calendar months, it has had— 

(1) An annual inspection in accord-

ance with part 43 of this chapter and 
has been approved for return to service 
by a person authorized by § 43.7 of this 
chapter; or 

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740 

14 CFR Ch. I (1–1–24 Edition) 

§ 91.409 

(2) An inspection for the issuance of 

an airworthiness certificate in accord-
ance with part 21 of this chapter. 

No inspection performed under para-
graph (b) of this section may be sub-
stituted for any inspection required by 
this paragraph unless it is performed 
by a person authorized to perform an-
nual inspections and is entered as an 
‘‘annual’’ inspection in the required 
maintenance records. 

(b) Except as provided in paragraph 

(c) of this section, no person may oper-
ate an aircraft carrying any person 
(other than a crewmember) for hire, 
and no person may give flight instruc-
tion for hire in an aircraft which that 
person provides, unless within the pre-
ceding 100 hours of time in service the 
aircraft has received an annual or 100- 
hour inspection and been approved for 
return to service in accordance with 
part 43 of this chapter or has received 
an inspection for the issuance of an air-
worthiness certificate in accordance 
with part 21 of this chapter. The 100- 
hour limitation may be exceeded by 
not more than 10 hours while en route 
to reach a place where the inspection 
can be done. The excess time used to 
reach a place where the inspection can 
be done must be included in computing 
the next 100 hours of time in service. 

(c) Paragraphs (a) and (b) of this sec-

tion do not apply to— 

(1) An aircraft that carries a special 

flight permit, a current experimental 
certificate, or a light-sport or provi-
sional airworthiness certificate; 

(2) An aircraft inspected in accord-

ance with an approved aircraft inspec-
tion program under part 125 or 135 of 
this chapter and so identified by the 
registration number in the operations 
specifications of the certificate holder 
having the approved inspection pro-
gram; 

(3) An aircraft subject to the require-

ments of paragraph (d) or (e) of this 
section; or 

(4) Turbine-powered rotorcraft when 

the operator elects to inspect that 
rotorcraft in accordance with para-
graph (e) of this section. 

(d) 

Progressive inspection. Each reg-

istered owner or operator of an aircraft 
desiring to use a progressive inspection 
program must submit a written request 

to the responsible Flight Standards of-
fice, and shall provide— 

(1) A certificated mechanic holding 

an inspection authorization, a certifi-
cated airframe repair station, or the 
manufacturer of the aircraft to super-
vise or conduct the progressive inspec-
tion; 

(2) A current inspection procedures 

manual available and readily under-
standable to pilot and maintenance 
personnel containing, in detail— 

(i) An explanation of the progressive 

inspection, including the continuity of 
inspection responsibility, the making 
of reports, and the keeping of records 
and technical reference material; 

(ii) An inspection schedule, speci-

fying the intervals in hours or days 
when routine and detailed inspections 
will be performed and including in-
structions for exceeding an inspection 
interval by not more than 10 hours 
while en route and for changing an in-
spection interval because of service ex-
perience; 

(iii) Sample routine and detailed in-

spection forms and instructions for 
their use; and 

(iv) Sample reports and records and 

instructions for their use; 

(3) Enough housing and equipment 

for necessary disassembly and proper 
inspection of the aircraft; and 

(4) Appropriate current technical in-

formation for the aircraft. 

The frequency and detail of the pro-
gressive inspection shall provide for 
the complete inspection of the aircraft 
within each 12 calendar months and be 
consistent with the manufacturer’s 
recommendations, field service experi-
ence, and the kind of operation in 
which the aircraft is engaged. The pro-
gressive inspection schedule must en-
sure that the aircraft, at all times, will 
be airworthy and will conform to all 
applicable FAA aircraft specifications, 
type certificate data sheets, airworthi-
ness directives, and other approved 
data. If the progressive inspection is 
discontinued, the owner or operator 
shall immediately notify the respon-
sible Flight Standards office, in writ-
ing, of the discontinuance. After the 
discontinuance, the first annual inspec-
tion under § 91.409(a)(1) is due within 12 
calendar months after the last com-
plete inspection of the aircraft under 

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741 

Federal Aviation Administration, DOT 

§ 91.409 

the progressive inspection. The 100- 
hour inspection under § 91.409(b) is due 
within 100 hours after that complete 
inspection. A complete inspection of 
the aircraft, for the purpose of deter-
mining when the annual and 100-hour 
inspections are due, requires a detailed 
inspection of the aircraft and all its 
components in accordance with the 
progressive inspection. A routine in-
spection of the aircraft and a detailed 
inspection of several components is not 
considered to be a complete inspection. 

(e) 

Large airplanes (to which part 125 is 

not applicable), turbojet multiengine air-
planes, turbopropeller-powered multien-
gine airplanes, and turbine-powered 
rotorcraft.  
No person may operate a 
large airplane, turbojet multiengine 
airplane, turbopropeller-powered mul-
tiengine airplane, or turbine-powered 
rotorcraft unless the replacement 
times for life-limited parts specified in 
the aircraft specifications, type data 
sheets, or other documents approved by 
the Administrator are complied with 
and the airplane or turbine-powered 
rotorcraft, including the airframe, en-
gines, propellers, rotors, appliances, 
survival equipment, and emergency 
equipment, is inspected in accordance 
with an inspection program selected 
under the provisions of paragraph (f) of 
this section, except that, the owner or 
operator of a turbine-powered rotor-
craft may elect to use the inspection 
provisions of § 91.409(a), (b), (c), or (d) in 
lieu of an inspection option of 
§ 91.409(f). 

(f) 

Selection of inspection program 

under paragraph (e) of this section. The 
registered owner or operator of each 
airplane or turbine-powered rotorcraft 
described in paragraph (e) of this sec-
tion must select, identify in the air-
craft maintenance records, and use one 
of the following programs for the in-
spection of the aircraft: 

(1) A continuous airworthiness in-

spection program that is part of a con-
tinuous airworthiness maintenance 
program currently in use by a person 
holding an air carrier operating certifi-
cate or an operating certificate issued 
under part 121 or 135 of this chapter and 
operating that make and model air-
craft under part 121 of this chapter or 
operating that make and model under 
part 135 of this chapter and maintain-

ing it under § 135.411(a)(2) of this chap-
ter. 

(2) An approved aircraft inspection 

program approved under § 135.419 of this 
chapter and currently in use by a per-
son holding an operating certificate 
issued under part 135 of this chapter. 

(3) A current inspection program rec-

ommended by the manufacturer. 

(4) Any other inspection program es-

tablished by the registered owner or 
operator of that airplane or turbine- 
powered rotorcraft and approved by the 
Administrator under paragraph (g) of 
this section. However, the Adminis-
trator may require revision of this in-
spection program in accordance with 
the provisions of § 91.415. 

Each operator shall include in the se-
lected program the name and address 
of the person responsible for scheduling 
the inspections required by the pro-
gram and make a copy of that program 
available to the person performing in-
spections on the aircraft and, upon re-
quest, to the Administrator. 

(g) 

Inspection program approved under 

paragraph (e) of this section. Each oper-
ator of an airplane or turbine-powered 
rotorcraft desiring to establish or 
change an approved inspection program 
under paragraph (f)(4) of this section 
must submit the program for approval 
to the responsible Flight Standards of-
fice. The program must be in writing 
and include at least the following in-
formation: 

(1) Instructions and procedures for 

the conduct of inspections for the par-
ticular make and model airplane or 
turbine-powered rotorcraft, including 
necessary tests and checks. The in-
structions and procedures must set 
forth in detail the parts and areas of 
the airframe, engines, propellers, ro-
tors, and appliances, including survival 
and emergency equipment required to 
be inspected. 

(2) A schedule for performing the in-

spections that must be performed 
under the program expressed in terms 
of the time in service, calendar time, 
number of system operations, or any 
combination of these. 

(h) 

Changes from one inspection pro-

gram to another. When an operator 
changes from one inspection program 
under paragraph (f) of this section to 
another, the time in service, calendar 

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742 

14 CFR Ch. I (1–1–24 Edition) 

§ 91.410 

times, or cycles of operation accumu-
lated under the previous program must 
be applied in determining inspection 
due times under the new program. 

(Approved by the Office of Management and 
Budget under control number 2120–0005) 

[Doc. No. 18334, 54 FR 34311, Aug. 18, 1989; 
Amdt. 91–211, 54 FR 41211, Oct. 5, 1989; Amdt. 
91–267, 66 FR 21066, Apr. 27, 2001; Amdt. 91–282, 
69 FR 44882, July 27, 2004; Docket FAA–2018– 
0119, Amdt. 91–350, 83 FR 9171, Mar. 5, 2018] 

§ 91.410

[Reserved] 

§ 91.411

Altimeter system and altitude 

reporting equipment tests and in-
spections. 

(a) No person may operate an air-

plane, or helicopter, in controlled air-
space under IFR unless— 

(1) Within the preceding 24 calendar 

months, each static pressure system, 
each altimeter instrument, and each 
automatic pressure altitude reporting 
system has been tested and inspected 
and found to comply with appendices E 
and F of part 43 of this chapter; 

(2) Except for the use of system drain 

and alternate static pressure valves, 
following any opening and closing of 
the static pressure system, that system 
has been tested and inspected and 
found to comply with paragraph (a), 
appendix E, of part 43 of this chapter; 
and 

(3) Following installation or mainte-

nance on the automatic pressure alti-
tude reporting system of the ATC 
transponder where data correspondence 
error could be introduced, the inte-
grated system has been tested, in-
spected, and found to comply with 
paragraph (c), appendix E, of part 43 of 
this chapter. 

(b) The tests required by paragraph 

(a) of this section must be conducted 
by— 

(1) The manufacturer of the airplane, 

or helicopter, on which the tests and 
inspections are to be performed; 

(2) A certificated repair station prop-

erly equipped to perform those func-
tions and holding— 

(i) An instrument rating, Class I; 
(ii) A limited instrument rating ap-

propriate to the make and model of ap-
pliance to be tested; 

(iii) A limited rating appropriate to 

the test to be performed; 

(iv) An airframe rating appropriate 

to the airplane, or helicopter, to be 
tested; or 

(3) A certificated mechanic with an 

airframe rating (static pressure system 
tests and inspections only). 

(c) Altimeter and altitude reporting 

equipment approved under Technical 
Standard Orders are considered to be 
tested and inspected as of the date of 
their manufacture. 

(d) No person may operate an air-

plane, or helicopter, in controlled air-
space under IFR at an altitude above 
the maximum altitude at which all al-
timeters and the automatic altitude re-
porting system of that airplane, or hel-
icopter, have been tested. 

[Doc. No. 18334, 54 FR 34308, Aug. 18, 1989, as 
amended by Amdt. 91–269, 66 FR 41116, Aug. 6, 
2001; 72 FR 7739, Feb. 20, 2007] 

§ 91.413

ATC transponder tests and in-

spections. 

(a) No persons may use an ATC trans-

ponder that is specified in 91.215(a), 
121.345(c), or § 135.143(c) of this chapter 
unless, within the preceding 24 cal-
endar months, the ATC transponder 
has been tested and inspected and 
found to comply with appendix F of 
part 43 of this chapter; and 

(b) Following any installation or 

maintenance on an ATC transponder 
where data correspondence error could 
be introduced, the integrated system 
has been tested, inspected, and found 
to comply with paragraph (c), appendix 
E, of part 43 of this chapter. 

(c) The tests and inspections speci-

fied in this section must be conducted 
by— 

(1) A certificated repair station prop-

erly equipped to perform those func-
tions and holding— 

(i) A radio rating, Class III; 
(ii) A limited radio rating appro-

priate to the make and model trans-
ponder to be tested; 

(iii) A limited rating appropriate to 

the test to be performed; 

(2) A holder of a continuous air-

worthiness maintenance program as 
provided in part 121 or § 135.411(a)(2) of 
this chapter; or 

(3) The manufacturer of the aircraft 

on which the transponder to be tested 

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